How to install a BMW S55 downpipes: step-by-step

Fitting a downpipe is one of the most satisfying bolt-ons you can do in your own garage. This is the BMW S55 walkthrough — the same steps our team uses, with the details that are specific to your engine. Every OKTAN order is fitment-confirmed before it ships, and if you get stuck we'll walk you through it.

The S55 is twin-turbo — a matched pair of downpipes. These are larger 3.5" / 89 mm pipes; expect a snug fit around the transmission tunnel and factory heat shielding. Remove the undertray and reinforcement plate for room.

What you'll need

• Time: 2–4 hours (intermediate DIY)
• Metric socket set & ratchet, extensions and a swivel/universal joint
• E-Torx (external Torx) sockets for the exhaust fasteners, plus an O2-sensor socket
• Penetrating oil, anti-seize, a torque wrench and new clamps/gaskets if supplied
• A safe way to raise and support the car — ramps or jack + axle stands

Before you start

1. Let the exhaust cool completely. Downpipes sit right at the turbo — never work on a hot system.
2. Raise and support the car securely on stands or ramps on level ground, and chock the wheels.
3. Disconnect the battery negative terminal if you're comfortable doing so, and soak every exhaust fastener and O2 sensor in penetrating oil.

Step by step

1. Remove the undertray / heat shields for access to the downpipes and the turbo outlet flange.
2. Unplug and remove the O2 sensors before you drop the pipe — it's far easier with the pipe still in the car, and it protects the sensor tips. Label them so they go back in the same positions.
3. Undo the turbo-side V-band or flange and the rear connection to the mid-pipe. Support the downpipes as you free the last fastener.
4. Lower the OEM downpipes out of the car. Compare it side-by-side with your OKTAN downpipes to confirm sensor bungs and flange orientation match before fitting.
5. Transfer the O2 sensors into the new downpipes — a dab of anti-seize on the threads, and torque to spec. OEM sensor positions are retained.
6. Offer up the new downpipes, start every bolt/clamp by hand, then seat the flange squarely. Tighten the V-band evenly so it pulls up concentric.
7. Torque everything to spec, refit the heat shields and undertray, reconnect the sensors and the battery.
8. Start the car and check for leaks and rattles with the car still raised. A faint smell/smoke on first start is just assembly oil burning off.

Tune, CEL & break-in

A catless configuration removes the catalyst the car monitors, so it will usually trigger a check-engine light unless you run a supporting tune that manages the rear O2 check — and a tune is what realises the airflow gains anyway. A 200-cell high-flow cat is far more likely to stay code-free on a tune. Re-check your clamps after the first few heat cycles.

Fitment & emissions

This guide covers the M2 Competition / CS (F87), M3 (F80) and M4 (F82/F83). Catless parts are sold for closed-course competition and off-road use only and aren't legal for street use on pollution-controlled vehicles — choose a 200-cell high-flow setup if you need to stay street-friendly, and check the rules where you live.

Shop the BMW S55 downpipes → · All S55 parts · Not sure it fits? Check your VIN on the product page.